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Does Bars Leak Head Gasket Repair Work On Prius V

The caput gasket on the Gen3 Prius is more likely to fail than on almost other Toyota models. The affected years are 2022, 2022, 2022, 2022, 2022, and 2022. I've never seen a trouble with the generations before, and then far there have been no issues with the Gen4 (2016 and newer). If you constitute this page, I'm guessing your mechanic constitute a leaking head gasket on your Prius.

If you have questions, you've come to the correct place. In this commodity I'll be answering the following:

  • What'due south a head gasket?
  • What happens when a head gasket fails?
  • What caused the head gasket to leak, and can it be prevented?
  • Can you keep driving without replacing the head gasket?
  • What'south included with a Prius caput gasket job?
  • How much does a Prius head gasket toll to supervene upon?
  • Will the judge increase once the disassembly and inspection is complete?
  • Volition the motorcar be "skillful as new" one time the head gasket is replaced?

What is a head gasket

Most gasoline engines accept two primary components: the cylinder head and the cylinder block. The caput gasket seals three areas at the articulation between the head and block:

  • Combustion sleeping accommodation
  • H2o jacket
  • Oil galley
line drawing, exploded view of Prius engine
Picture courtesy of Toyota USA

Most cars utilize MLS (multi-layered-steel) gaskets these days, equally does the Gen4 Prius. MLS gaskets have a few layers of thin carbon steel that are embossed and crimped in critical sealing areas. This type of caput gasket is able to seal higher pressure than the older composite gaskets, but it's non without faults. They aren't very skillful at sealing less-than-perfect surfaces. Pits, scratches, or a rough surface volition cause premature failure. To combat this, manufacturers frequently utilize coatings and sealants to the gaskets.

Modes of Failure

The head gasket seals the combustion chamber, coolant passages, and the oil galley. Usually a head gasket will develop one of the post-obit types of leaks.

  • coolant passage to combustion sleeping room
  • coolant passage to oil galley
  • combustion bedroom to combustion sleeping accommodation
  • external coolant leak
  • external oil leak

The Prius head gasket usually develops a leak betwixt a combustion chamber and a coolant passage. Coolant leaks into the combustion bedroom and is then pumped out the exhaust as steam. When the engine isn't running, coolant from the pressurized water jacket tin leak into the combustion bedroom. This is a big problem on the Prius since the engine stops running ofttimes.

The Prius pictured to the right likewise had a leak between the oil galley and the h2o jacket. Oil should be clear to dark-brown. This coffee and foam color is a sure sign the oil has been mixed with water.

cylinder headcoated with coffee and cream colored oil

Symptoms of a leaking head gasket

Often a misfire is 1 of the showtime symptoms you'll notice on a Prius with a leaking head gasket. A misfire on a Prius usually adequately dramatic. The engine will knock, shake, and rattle when it starts up. The misfire is caused past coolant leaking into the combustion chamber and fouling the spark plug. The engine volition continue to misfire until the plug dries off.

Prius specific symptoms

  • The motorcar will shake and rattle when the engine starts.
  • The bank check engine calorie-free volition flash while it's running rough.
  • Then it will somewhen smooth out.
  • However, the side by side fourth dimension the engine stops for a while, the trouble may return.

Possible boosted damage

The other trouble with coolant in the combustion chamber is this: coolant can't be compressed. If there'south plenty coolant in the combustion bedchamber, the powerful electrical motor can actually curve the connecting rod while trying to button the piston into a infinite already occupied with a non-compressible liquid. This isn't mutual on non-hybrid vehicles because the starter motor is and so much less powerful. On a conventional motorcar the engine usually just stops cranking

Luckily, bent connecting rods are relatively rare, merely we're e'er sure to check. There's no point in putting a new head gasket on a desperately damaged engine! Checking for bent rods is easy. Nosotros check the piston heights relative the deck surface. If one piston is sitting lower than the others, there's a bent rod. If not, we can reassemble with confidence.

Prius engine block with cylinder head removed. One piston crown is cleaner than the others due to a leaking head gasket.
Discover that the carbon deposits on the #i piston (left) have been cleaned away? That's due to the steam in the combustion chamber from the head gasket leak.

What acquired the head gasket to neglect in the first place?

If the car over-heated, that'due south a very likely cause. When aluminum gets hot, it expands and grows larger. The caput and the block are bolted together tightly, so the head is constrained in some spots, and volition buckle away in other spots. In areas where the head buckles abroad from the block, pressure level on the head gasket is reduced, allowing it to get hot and fail.

The water pump on the 2022-2015 Prius is electrical. If the water pump fails, the master warning indicator comes on. This is the aforementioned lite that comes on for everything though. There's besides a small thermometer icon that appears on the dash, but many people miss it. Anyway, if y'all ever find a P261B, P261C, or P261D stored in your ECM, accept it seriously.

Even so, I'm convinced that not all Priuses with blown caput gaskets had an overheating incident. I've seen many with no codes in history, no burnt smell in the oil, and nearly full coolant. Why did these neglect? I effigy that it's either design or assembly. I'm leaning toward assembly since many Gen3s go 300K miles and never accept a problem. Many times head bolts crepitate and pop on removal, which makes me wonder if they were lubricated at the factory. Clean lubricated head commodities threads are critical to proper cylinder head clamping force.

Can you keep driving with a blown head gasket?

No, please don't drive with a leaking caput gasket. As I mentioned, bending a rod is possible on the Prius. Too, in that location are all of the standard reasons non to drive with a leaking caput gasket. Coolant might get low and the engine might overheat. The coolant in the exhaust and misfires can damage the goad. And while a certain amount of steam in the combustion chamber can do a great job of cleaning upwardly carbon deposits, it probably does a pretty good job of cleaning oil off the cylinder walls equally well.

What does a head gasket replacement include? How much does it cost?

Each head gasket replacement is a trivial bit dissimilar. Nobody can tell yous exactly what your auto will need until the engine has been disassembled and inspected. That said, anybody who has washed a few volition will have a pretty good idea what the car is likely to demand. An experienced honest mechanic will give you a minimum realistic price before starting the piece of work. A shady shop volition requite you the minimum possible toll, even though they know that your automobile will near certainly need more than what they included in the quote.

No thing what the quote, expect it to go up, at least a picayune bit. We aim for "minimum realistic". We include the things that are "always" needed based on our feel with other Prius head gasket repairs. All the same, we don't accept a crystal ball, and we won't know the the caput is damaged beyond repair, or one of the rods is bent, or if the deck surface is troughed, until we take it apart.

Here's what they almost always need:

  1. Removing the cylinder head, inspecting, and replacing the head gasket (manifestly)
  2. Pressure wash the cylinder head. Cleanliness is important.
  3. Strip the cylinder caput. This isn't necessary to supersede the gasket, merely it is necessary to pressure level test or resurface the cylinder head
  4. Force per unit area exam the cylinder head. Non all cracks are visible, then this is an important inspection.
  5. Resurface the cylinder caput. Now, there are those who will say the cylinder head should just be machined if it'southward warped. I'm going to disagree. Toyota says the head can exist reused if there is less that 0.002″ of warp. However, pockets deeper than 0.0005″, may cause the new head gasket to leak. There's really no like shooting fish in a barrel way to bank check for this, and machining the cylinder caput is faster and cheaper than checking.
closeup of surface finish on cylinder head after machining

Hither's some things yous might need:

  1. A new cylinder head. Cracks, distorted cam journals, and excessive warpage make replacing the head mandatory.
  2. A new block. Bent rods and damage to the deck surface can't be stock-still for less than a new short block.
  3. VVT cam sprocket. If you haven't been diligent wit h your oil maintenance, this hydraulically adaptable cam sprocket may be sticking.
  4. A new water pump. If there'southward a P261x code, information technology'due south a no-brainer. If not, yous may want to consider replacing information technology anyway. The labor is free since the water pump must be removed to supersede the head gasket.
  5. Cylinder head bolts. Nosotros measure the length. If they're stretched beyond specification, they must be replaced.
  6. Various and sundry parts. Air filter, plugs, mounts, radiator cap and other items.

Will your Prius exist like new after the repair?

Well, the head gasket will be like new. The balance of the car will be the same as it was. Typically we'll be fixing upwards anything we find along the mode, with your permission, but despite the expense, information technology's not a total vehicle restoration. As of this writing information technology's 2022 and most of the Gen3 Priuses are in pretty good shape and worth fixing. However, maybe yours isn't. When in doubt, it's best to do a full inspection before embarking on a major repair.

Concluding thoughts

Hopefully I've answered some of your questions, but reading an commodity is no substitute for communicating with your mechanic. With big projects it'south very important that everybody is on the aforementioned page. Take your time to ask questions and make a considered decision. Yous don't need to brand a pick right away when you lot get a "bad news" phone call. Hang up, think it over, ask questions, and repeat if necessary. When a customer says, "Go ahead" right away and so hangs up, we worry, considering nosotros know in that location will be questions later, when it'southward besides late to change grade.

Source: https://artsautomotive.com/home/art-icles/articles-for-the-curious/prius-head-gasket-repair/

Posted by: christieplethell.blogspot.com

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